DIY Décor: Make a Festive Metal Sign with Christmas Lights

Posted by: on November 6th, 2012 | 3 Comments
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This DIY metal sign is great for Christmas, or any holiday

A metal sign with festive holiday lights


With luminous white light bouncing off the reflective metal, this DIY metal sign with a holiday message is a polished, classy version of the Light-Brite toy you played with as a child. With this simple project, it’s easy to customize your holiday message to fit your décor. Or maybe you just want to put your name in lights.

Just follow these step-by-step instructions.

Cost for materials: About $22

Tools & Materials:

Print letters to make a metal sign with lights


Step 1:
Measure your aluminum sheet then print out letters to the correct size for whatever word you’d like to spell. I would recommend keeping it short! For my particular project, I just created three different Microsoft Word documents then fit a letter into each. I printed out the individual letters, then I resized them a bit on a copy machine, using the enlarge or reduce function.


Poke holes in letters to make a metal sign


Step 2:
Poke holes in the center of the letters about the distance apart that you’d like each light to be on your sign. Be sure that your light strand has enough wire to reach between holes — and also that you have enough lights in your strand. (This simple three-letter word took a 50-light strand, believe it or not.)


Tape down letters to make a metal sign


Step 3:
Tape down the letters in the right position on the aluminum sheet.


Mark the aluminum to make a metal sign


Step 4:
Mark the aluminum through the holes with a permanent marker. Remove the letters and check again to be sure everything’s lined up.


Drill holes in aluminum to make a metal sign


Step 5:
Measure the width of the socket of the individual lights (very precisely!) so that you can choose an appropriate size drill bit. You want the socket to fit into the hole tightly and the light to fit snuggly onto the front of your sign. I chose a 3/8-inch drill bit because that was the precise measurement of the largest width of the socket. Drill holes where you’ve marked the sign. I found it helpful to apply lots of pressure until some metal bits fly off. Then lighten up at the end so that the metal doesn’t “pull.”


Stick lights into the aluminum


Step 6:
Put the lights in one at a time. Pull the front of the light off by twisting and pulling very carefully. It may be helpful to use a kitchen towel to grip the light bulbs as you twist. Push the socket into the back of the metal sign and attach the light to the front. I checked that my lights were working after I put each light in, since it can be a little tricky to get the front of the light snuggly into the socket.


Use books to prop up the sign as you work


Step 7:
I used books to prop up the sign as I was working … it definitely did the trick!



A metal sign with a holiday message


Step 8:
Place on a mantel or bookshelf (or anywhere you’d like to spread a little cheer) and enjoy your custom-made metal sign!

DIY Décor is a series about small, affordable design and décor projects for home and garden.

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  1. [...] Sursa Share this:TwitterFacebookPinterestGoogle +1EmailLike this:LikeBe the first to like this. Tags: beculete, Craciun, handmade, tutorial [...]

  2. This is a great idea. A good addition might be to frame out the sign.